Are you worried about the low efficiency and high cost of product packaging? Want to know whether your products can be efficiently packaged with a multi-station horizontal doy pouch packing machine? This article will take you to understand its applications, advantages and applicable scenarios, and help you determine whether your products are suitable for upgrading packaging with it.
Application of multi-station horizontal bag packing machine
Our common premade bag packaging machines include horizontal multi-station premade bag packaging machines that are suitable for most premade bags, highly automated rotary multi-station packaging machines, and inexpensive, compact but fully functional three-station horizontal packaging machines.
Food industry
In the food industry, multi-station horizontal automatic pouch packing machine can be called “all-round players” in the packaging process, and can accurately solve various food packaging problems.
For snack products, such as fragile foods such as potato chips and melon seeds, traditional packaging is prone to product breakage during filling and transportation, affecting sales. The multi-station horizontal automatic bag packing machine can slowly and evenly feed snacks such as potato chips and melon seeds into prefabricated bags through gentle grasping and stable bag opening actions, combined with precise feeding devices, to reduce collisions and keep the product intact to the greatest extent. In addition, the sealing technology of the equipment can ensure the sealing of the packaging, isolate air and moisture, prevent food from getting damp and softening, and extend the shelf life.
Another example is candy and chocolate. The doypack rotary packing machine can quickly adjust the packaging specifications according to products of different shapes and sizes. For special-shaped candies, special feeding molds can also be customized to achieve accurate counting and filling, so that the number of candies in each bag is accurate. At the same time, it supports the addition of auxiliary packaging materials such as desiccants and deoxidizers during the packaging process to further ensure the quality of food.
Quick-frozen food packaging has higher requirements for equipment and needs to maintain stable operation in a low-temperature environment. The multi-station doypack machine uses low-temperature resistant materials and a specially designed mechanical structure, and can work normally in an environment of minus ten degrees or even lower. Whether it is quick-frozen dumplings, glutinous rice balls, or frozen meat, it can quickly grab low-temperature premade bags and quickly complete processes such as bag opening, quantitative filling, and sealing. In the filling process, for products with different weight requirements, the equipment can achieve gram-level accurate measurement through high-precision weighing sensors and intelligent control systems to avoid material waste and packaging weight failure. The packaged quick-frozen food has strong sealing, which effectively prevents odor and nutrient loss, and always maintains good quality during cold chain transportation and storage.
In the field of ready-to-eat foods, such as self-heating hot pot and self-heating rice, doypack filling machines can also play an important role. The packaging of such products must not only ensure sealing, but also accurately load various accessories such as heating packs, food packs, and tableware into the bag. The doypack rotary packing machine works through multiple stations to open the premade bag first, and then the heating packs, food packs, etc. are accurately placed in turn by different feeding stations, and finally the bag is sealed. The whole process is highly automated, the efficiency is far superior to manual operation, and the packaging is neat and standardized, which can effectively enhance the market image of the product.
For viscous liquid foods such as sauces and honey, the difficulty of packaging lies in controlling the flow and preventing dripping. The automatic doy bag packing machine is equipped with a professional liquid filling system, which adopts piston or screw filling methods, and can accurately adjust the filling speed and dosage according to the viscosity of the sauce. After filling, the filling head will automatically suck back to prevent residual material from dripping, ensuring a clean and tidy packaging appearance. At the same time, the sealing temperature and pressure of the equipment will be intelligently adjusted according to the characteristics of the packaging material to ensure a firm seal and avoid liquid leakage.
From snacks to frozen foods, from ready-to-eat foods to liquid sauces, the automatic doypack packaging machine provides efficient and high-quality packaging solutions for the food industry with its powerful functions and flexible adaptability.
Daily chemical industry
It can realize standardized and beautiful packaging for daily chemical products such as shampoo, shower gel, and laundry detergent.Such as Horizontal pre-made bag packaging machine for packaging laundry detergent.
Pharmaceutical industry
It can accurately package tablets, capsules, ointments and other medicines with extremely high hygiene requirements in a sterile environment.
Chemical industry
Powdered raw materials, corrosive liquids and other chemical products can also be packaged for safety protection with the help of it.For details, please refer to EasternPack’s article about Three-station pre-made bag packaging machine is used for efficient packaging solutions of chemical powders.
Advantages of doy bag packaging machine
In the previous article “Application of Doypack machine –Why you should choose Doy bag machine?”, we also talked about the advantages of pre made pouch filling machine. Now let’s review it briefly.
Efficient and time-saving: multi-station collaborative operation, automatic bag taking, filling, and sealing, greatly improving packaging efficiency.
Accurate packaging: high-precision sensors and control systems make the material filling amount error extremely small, the sealing is firm and beautiful, and the packaging bag unloading is automatically detected. If the packaging bag is not packed, it will not start packaging.
Cost saving: reduce labor input, reduce packaging material waste, and help you save money.
Flexible and universal: It can adapt to prefabricated bags of various specifications, quickly switch different product packaging, and meet diverse needs.
Working principle of doy pack packing machine
The multi-station doypack packaging machinery works through mechanical transmission and automatic control. First, the robot grabs the pre-made bag accurately and sends it to the bag opening station; then, the vacuum suction cup opens the bag mouth; then, the material filling system fills according to the set amount; finally, the sealing station completes the sealing and the finished product is output, and the whole process is completed in one go.
Bag types suitable for multi-station doy pouch machine
Stand-up bags, zipper bags, three-side seal bags, four-side seal bags, handbags, paper bags and other composite bags, spout bags.
FAQ
What is the packaging speed of the doy bags equipment?
Generally speaking, the packaging speed of the multi-station horizontal bag feeder is about 30-120 bags per minute. The specific speed is affected by factors such as material characteristics, packaging specifications, and prefabricated bag types.
Is it complicated to replace premade bags of different specifications?
The replacement operation is not complicated. You only need to adjust the hardware parameters such as the mechanical mold and conveyor belt position, and then modify the software parameters such as packaging size and sealing temperature through the smart touch screen. After simple debugging, you can quickly switch to prefabricated bag packaging of different specifications. You can check out our previous article “How to use a premade bag packing machine?” There are detailed instructions here, I hope it can answer your doubts.
Is it easy to repair the premade bag packing machine when it fails?
The multi-station horizontal bag feeder adopts a modular design, which is relatively convenient for troubleshooting and maintenance. Most equipment is equipped with a fault diagnosis system to quickly locate the problem. In addition, the manufacturer usually provides detailed maintenance manuals and technical support, and can arrange engineers to repair on site when necessary.
Are the technical requirements for operators high?
The equipment has a high degree of automation. Operators only need to undergo simple training to master the basic operating procedures, parameter settings and safety specifications of the equipment before they can start working. In daily operation, the operating status of the equipment will also be intuitively displayed on the display screen for workers to monitor.
What is the approximate service life of the equipment?
If the operation is carried out in accordance with the manufacturer’s usage specifications and maintenance recommendations, the service life of the multi-station horizontal bag feeder is generally 8-10 years. Daily maintenance work such as cleaning, lubrication, and component inspection can effectively extend the life of the equipment.
Can it be integrated with the existing production line?
Yes. The multi-station horizontal bag feeder has good compatibility and can be seamlessly integrated into the production line through customized interfaces, conveyor belt connections, etc. according to the layout and process requirements of the existing production line to achieve automated upgrades in the packaging process.
Can the hygiene and safety of materials be guaranteed during the packaging process?
Yes. The equipment is made of food-grade or hygienic materials, and some are also equipped with aseptic packaging environment modules. During the packaging process, the parts that come into contact with the material are easy to clean and disinfect, and the entire process is automated to reduce manual contact and ensure the hygiene and safety of the material.
Conclusion
After reading this, I believe you have a clear understanding of the multi-station horizontal bag feeding machine. If your product is within the above application range, it may be the key to improving packaging quality and efficiency. If you have more questions, feel free to leave a message or contact us via whatsapp, let efficient packaging help your business development!